Works sewer pumping station installation. Installation of a submersible fecal pump in a sewage pumping station. Types depending on power

sewer pumping station It is used in cases where it is necessary to raise sewage from a depth and send them to the main sewer. In this situation, the task was to forcefully pump wastewater coming from the bathhouse into the central sewer with the help of the sewage pumping station. Initially, the customer wanted to deliver, but had to dissuade him, since TOPAS will not work if sufficient nutrition for bacteria does not get into it.


Real sewage pumping stations cost from 100 thousand rubles, we offered the customer an option similar to a standard sewage pumping station and made a non-standard one. In a standard sewage pumping station, 3 or more drainage fecal pumps with cutting mechanisms are installed. We installed one drainage pump with a knife inside the tube. Collector well Alta Plast Tuba a good option to organize the KNS with their own hands. This tube is a model Alta Plast Tuba - 2.400, 2 meters high, in fact 210 cm with a sealed bottom and a closing lid.

How to choose the right sewer pumping station

In order for the pumping station for your sewage to be as efficient as possible, you should select it carefully, guided by the criteria that we will outline below.

When choosing a station for your home, remember that there is absolutely no point in buying overly powerful and, therefore, significantly more expensive equipment, the capabilities of which will be used by a third or even a quarter. The selected unit must be optimal and fully meet the needs of your home. To this end, the following parameters must be taken into account:

  1. The distance over which waste is to be pumped.
  2. The maximum volume of processed wastewater.
  3. The level of wastewater pollution and their structural and qualitative composition. So, if they contain large fractions, it makes sense to purchase such a KNS, which includes a chopper, which practically eliminates the possibility of blockages.
  4. The height difference between the entrance of the station and the place where the effluents are supplied.
  5. Equipment dimensions.
  6. Required level of wastewater treatment.

There are no universal formulas used in calculating the performance of equipment. For this reason, you should use the calculation algorithm, which, as a rule, is set out in the instructions attached to a particular KNS.

The calculation of the required capacity of the station is carried out in the following sequence:

  • the daily water consumption in the house and the volume of generated effluents are determined;
  • an approximate schedule for the flow of effluents for a daily period is built;
  • the maximum and minimum sewer flow values ​​are calculated;
  • the required capacity of the pumping station is determined, taking into account the pollution of wastewater.

Having correctly determined the parameters listed above, you can accurately select the optimal equipment that will fully satisfy the needs of your home.

We have already talked about the price of sewer pumping stations a little higher. Now we want to clarify that the price is a fairly eloquent indicator:

Preference should not be given to cheap units if their operation will be daily and if there is no additional pump equipment for evacuation and drains and there are no reserve tanks.

How to install KNS

To begin with, we deliver the materials and tools necessary for installation to the installation site. We begin to dig a pit under the sewage pumping station and ...

In parallel, we install a socket inside the tube to supply power to the fecal pump. A hole is drilled with a perk and a cable is threaded through the corrugation. The cable is mounted to the socket, and the socket is screwed onto the screws to the walls of the tube.

The outlet pipe is already in the trench and led into the central sewer, it remained to be connected to the station. We are digging a pit for the installation of a sewer pump station.

When the pit is dug to the required depth, in our case it is 225 cm, we make a sand cushion and level the bottom of the pit. We lay the guides for lowering the reinforced concrete slab.

By this time we are brought reinforced concrete slab, with which we will anchor our unit. Since the crane board could not physically enter the yard, we transported the slab manually, about 30 meters.

The reinforced concrete slab is in place, you can start lowering the tube into the pit.

Another good thing about the tube is that it is light because it consists only of plastic, we easily lowered it and installed it in place. Further, with the help of a cable, the tube was securely fixed to the reinforced concrete slab. Now you can start the outlet pipe (HDPE 32) and start burying.

The tube is buried, of course, with sand so that the backfill is dense. An electrical cable is laid in a trench.

To insert the supply sewer pipe into the station body, it was necessary to drill a hole for the jigsaw blade and myself. A circle was cut and wound up with a rubber seal.

It remains only to dig ...

pumped out the incoming drains.

KNS closed with a lid.

The outlet pipe HDPE 32 in the house is led into a 50 gray sewer pipe through a transitional rubber band, which provides secure fastening and tightness.

In general, the customer was satisfied with the work done, and promised to recommend us to his friends.

Why do many city dwellers strive to leave the metropolis at least for a few days a month? The answer is obvious - even such a short period of stay in clean fresh air gives them a charge for the rest of the time. At the same time, giving or Vacation home it is necessary to equip with some of the benefits of civilization so that the rest is truly complete.

General information

AT this case It is about the removal of polluted wastewater. This issue should always be addressed at the design stage of any house. You are lucky if the central collector passes nearby.

Otherwise, you will need a sewer pumping station (SPS), which will make it possible to pump dirty water before treatment facilities located nearby, or into the main drainage system.

Below in the article we will tell:

  • about its structure;
  • about the principle of operation of the equipment;
  • about the types of CNS.

Device

The station is inherently sealed. drain hole which is equipped with one or more pumps. With their help, wastewater is transported to right direction. Let's highlight the main elements of the equipment:

storage tank
  1. A container where all the waste of our life activity accumulates.
  2. It is made of plastic, concrete or metal. The price of the entire system depends on this.
Fecal pump They install two units:
  • worker;
  • reserve.

Their task is to raise wastewater on the desired level rather than pressurizing the system. After that, they move on by themselves.

Piping system
  1. Designed to combine pumps in single system and sending wastewater to a central collector or treatment plant.
  2. Equipped with special valves that control the operation of pumping equipment.
float switches The manual recommends installing three or four floats to organize full control over the system in case of failure of any. They are designed to automatically turn on and off the pump in the system. Their work is organized as follows:
  • when the level of sewage in the sewage pumping station rises to a dangerous level, the float, rising up, releases the cable tension, which turns on the pump and starts pumping the liquid accumulated in the tank;
  • if the level drops to a certain point, the cable is tightened and the pump is turned off.

If the main pump does not turn on, the 3rd and 4th floats start the backup unit.

Also, such household sewage stations are equipped with:

  • stairs to facilitate their maintenance;
  • cover with inspection and inspection holes;
  • switchboard, designed to control the supply electrical energy to the station.
  1. Take Special attention pumps for sewage pumping stations. They are usually submersible and mounted on chains or vertical rails. This makes it possible to quickly and easily replace units in the event of a breakdown.

Tip: when replacing one pump, the operation of the station can not be stopped.

  1. Ventilation is also an important component of the system.

It is mounted on the lid, and it consists of two branch pipes coming out of it:

  • one - for the influx of fresh air into the station;
  • the second - to remove contaminated.

In expensive KNS, the latter is equipped with a filtration system.

Tip: install an additional pipe on the lid with your own hands, lowering it almost to the bottom storage tank. So you can emergency remove wastewater from the tank.

Types of KNS

Today, manufacturers offer two main types of such equipment - for domestic and industrial needs. The second includes huge stations that are designed to collect wastewater from a large number of residential buildings. In this article, we do not consider them, but we will devote more time to mini-sewer pumping stations.

They can also be of two types, for work:

  • with one plumbing fixture(for example, a toilet bowl);
  • with multiple bathrooms.

Tip: the installation of a mini-KNS is advisable if the central sewer is located far enough from the house, and when the bathrooms were located in the basement floors.

Where is the best place to install

If the plan of the house provides for the placement of bathrooms below the level of the first floor and it is impossible to carry out wastewater gravity flow there, you need to install a mini-KNS right inside the bathroom. Usually - between the outlet of the toilet bowl and the sewer. This type of equipment is also a household waste shredder, and its connection does not require sewer pipes large diameter. The devices have outlets up to Ø40 mm or more commonly Ø32 mm.

A sewage pumping station (SPS) designed for pumping wastewater is a whole complex technical devices, which also includes special tanks. Such stations are used in cases where it is not possible to transport wastewater through the sewer system by gravity. For example, you cannot do without a station if the bathroom is located below the level at which the sewer pipe is mounted.

Today, you can purchase sewer stations of various modifications that differ from each other and technical specifications, and design, and scope. That is why, before proceeding with the selection of such installations, if they are necessary, you should understand them. design features, the principle of operation, as well as get acquainted with the main types of such equipment and the differences between them.

General information

Depending on the complexity of the design and performance characteristics sewerage pumping stations can be divided into three main categories: simple, medium complexity and complex. It does not make sense to use complex sewage pumping stations for a private house, since such expensive installations are characterized by high productivity, significantly exceeding the volume of wastewater accumulating in a private building. SPS of complex category are equipped with industrial enterprises, in the course of which activity is formed a large number of Wastewater.

To service private houses, it is advisable to use household sewage pumping stations, which are distinguished by their compact dimensions and affordable cost. When choosing a specific modification of the sewage pumping station for a house, the estimated volume of wastewater, the degree of contamination, as well as the type of pollution that are present in such waters are taken into account. In addition, it is necessary to take into account the features of the relief of the site where the station will be installed, as well as the depth of the sewer pipes.

Device diagram

Different types of pumping stations for sewage differ from each other design, but regardless of the modification, their main elements are a pump and a sealed tank into which waste products are collected. The tank with which the sewer pumping station is equipped can be made of concrete, plastic or metal. The task of the pump, which is completed sewerage station, includes raising wastewater to a certain level, after which they enter the storage tank by gravity. After the tank is filled, wastewater is pumped out of it and transported to the place of their disposal.

Often, the design scheme of a household sewage pumping station includes two pumps, while the second of them is a backup and is used in cases where the main one is out of order. Several pumps are mandatory equipped with sewage pumping stations serving industrial and municipal enterprises, characterized by a large volume of wastewater. Pumping equipment for sewage pumping stations can be various types. So, household sewer pumping stations, as a rule, are equipped with pumps with a cutting mechanism, with which it is crushed faecal mass and other inclusions contained in wastewater. Such pumps are not installed at industrial stations, since solid inclusions contained in wastewater manufacturing enterprises, getting into the cutting mechanism of the pump, can lead to its breakage.

In private homes, mini sewage pumping stations are often installed, the pumps of which are connected directly to the toilet bowls. Such an aesthetically designed KNS (a real mini-system equipped with a pump with a cutting mechanism and a small storage tank) is usually installed directly in the bathroom.

Serial models of sewage pumping stations are equipped with polymer tanks that are buried in the ground, while the neck of such a tank for sewage pumping stations is located on the surface, which facilitates scheduled inspections, maintenance and repair of the tank, if necessary. The neck of the storage tank before the start of operation of the SPS is closed with a lid, which can be made of polymeric material or metal. The connection of such a tank to the sewer system, through which wastewater enters it, is carried out using nozzles. In order for wastewater to enter the storage tank evenly, a special bumper is provided in its design, and the water wall is responsible for ensuring that no turbulence occurs in the liquid medium.

In equipping sewer pumping stations for a private house there are control devices and automatic control mechanisms. To additional elements that are supplied by industrial sewage pumping stations and installations for servicing home sewer system, relate:

  • a source that provides backup power to the equipment that is part of the SPS;
  • manometers, pressure sensors, elements stop valves;
  • equipment that provides cleaning of pumps and connecting pipes.

How KNS works

The CNS has a fairly simple principle of operation.

  • Waste water from the sewer system enters the receiving part of the installation, from where it is pumped into the pressure pipeline.
  • Through the pressure pipeline, wastewater is transported to the distribution chamber, from where it is then pumped to the treatment plant system or to the central sewer.

In order to prevent wastewater from returning to the pump through the pipeline, the sewage pumping stations are equipped with check valve. In the event that the volume of wastewater in the sewer pipeline increases, an additional pump is switched on at the station. If the main and additional pumps for the sewage pumping station cannot cope with pumping the volume of wastewater, then the device automatically turns on, signaling an emergency situation.

The principle of operation of the SPS for industrial purposes provides automatic control such installations, which are provided by float-type sensors installed at different levels of the station's receiving tank. SPS equipped with such sensors operates according to the following principle.

  • When the level of effluents entering the tank reaches the level of the lowest sensor, the pumping equipment remains turned off.
  • When the tank is filled with wastewater to the level of the second sensor, the pump automatically turns on and starts pumping wastewater.
  • If the tank is filled with wastewater to the level of the third sensor, then the backup pump is turned on.
  • When the tank is filled to the fourth (uppermost) sensor, a signal is triggered, indicating that both pumps involved in the sewage pumping station cannot cope with the volume of wastewater.

After the level of wastewater pumped out of the tank drops to the level of the location of the lowest sensor, the system automatically turns off the pumping equipment. The next time the system is turned on for pumping wastewater from the tank, a backup pump is activated, which allows both pumping devices to be operated in a gentle mode. The operation of the station can also be switched to the mode manual control, which is necessary in cases where the maintenance of the SPS or its repair is carried out.

Types of pumping equipment for sewage pumping stations

The main and most important element any sewer pumping station is a pump whose tasks include pumping domestic and industrial wastewater, sludge and liquid medium coming from storm sewer. The main types of pumps that are used to equip the sewage pumping station are:

  • submersible type devices;
  • console pumps;
  • self-priming pumping equipment.

Submersible pumping equipment, related to pressure-type devices, is constantly in the liquid medium pumped by it during operation, therefore the body of devices of this type is made of materials that are resistant to the aggressive effects of substances contained in wastewater.

Among the advantages of submersible pumping equipment used to equip the sewage pumping station, the following can be distinguished:

  1. no need for a specially designated place for installation, since such equipment is located in the medium it pumps;
  2. high reliability;
  3. ease of use;
  4. no need for frequent maintenance;
  5. ability to function effectively even when low temperatures;
  6. spontaneous cooling of the internal elements of the equipment, carried out by the liquid medium pumped by it;
  7. versatility, which lies in the fact that pumps of this type can be installed on the surface of the earth.

With the help of cantilever pumps located on the surface of the earth, maintenance of industrial sewage pumping stations is carried out. For the installation of such pumping equipment, it is necessary to prepare a separate concrete pad and correctly bring pipes to it, so it is best to trust the implementation of such a responsible procedure to qualified specialists. The advantages of console-type pumping equipment include:

  • high reliability;
  • ease of maintenance and repair (since the pump is located on the surface of the earth);
  • the possibility of changing the performance of the device, which is carried out by replacing the electric motor and other structural elements.

Surface self-priming pumps, which can be used for pumping even heavily polluted media, are used to service sewage pumping stations of industrial and municipal enterprises. If we talk about the advantages of pumps of this type, then this should include:

  • ease of maintenance, which is provided by a retractable design;
  • the possibility of pumping wastewater containing solid inclusions in its composition;
  • ability to work even negative temperatures when equipped with special heating element;
  • maximum tightness of the body, which is provided by a double mechanical seal;
  • ease of installation and dismantling.

In order to carry out the installation of the sewage pumping station, it is necessary to first prepare a pit to accommodate the storage tank of the station. The depth of the prepared pit should be such that the neck of the storage tank protrudes 1 meter above the ground. When preparing the pit, it should also be borne in mind that at its bottom it is necessary to equip a sand cushion 1.5 meters thick. After preparing the pit, it is placed storage capacity to which all are connected necessary pipes. Final procedure this stage installation of the sewage pumping station is backfilling the pit with sand and its layer-by-layer compaction.

Further installation of the KNS consists in adjusting the stroke of the floats, which should be located in the tank at certain levels. So, the first (lowest) float is installed in the tank at a level of 0.15–0.3 m from its bottom. The remaining floats, if the KNS device provides for their presence, are installed in containers with a step of 1.5 meters. You can see how the floats should be located in the KNS tank using photos that are easy to find on the Internet.

Level control is carried out using float sensors, which provide timely start and stop of pumps, as well as signaling emergency levels

After the entire design of the SPS is assembled, the station is connected to the power supply, for which well-insulated cables are used. The test run of the station, the purpose of which is to check the operability of all its elements, is performed using pure water coming from plumbing system or storage tank.

To get an idea of ​​how the assembled station should look like, a photo of the KNS or a video demonstrating the process of its installation allows.

Both domestic and industrial sewage pumping stations need regular maintenance to maintain efficiency and extend the life of the equipment in use. Maintenance involves the following procedures.

  1. First, the equipment is inspected and the condition of the pumps, the elements of the shut-off valves is checked, the parameter values ​​\u200b\u200bare checked, which are reflected in the KNS control panel. If during operation the pumping equipment makes a lot of noise and vibrates, it is removed, inspected, cleaned and washed.
  2. Brushes and ordinary water are used to clean and flush the pumping equipment, as well as the station body, without using any detergents. When flushing the sewage system using water supplied from a hose, it is important to ensure that no liquid enters the control panel and pressure gauges.
  3. After dismantling the pumping equipment for the purpose of checking, cleaning and flushing reverse installation should be carried out in such a way that all devices are securely fixed on the automatic pipe coupling.
  4. Maintenance sewerage pumping stations also provides for the verification of traps that protect pumping devices from falling into their inner part large trash.

This instruction is suitable for all housings of SPS (polyethylene, fiberglass) of underground execution

See standard projects and KNS schemes

Before installing the KNS, it is necessary to properly prepare the base. When developing soil mechanized way, with the help of an excavator, the pit should not be slightly modified to the design mark, in order not to violate the natural integrity of the soil. The completion of the soil to the design mark must be carried out manually, avoiding digging, in order to concrete base under the sewage pumping station was mounted on the mainland soil.

Procedure

  1. It is necessary to clean the surface of the bottom of the pit from foreign objects.
  2. At the bottom of the pit, around the entire perimeter, sand cushion 200 mm high with watering and tamping. According to the developed drawings, formwork is assembled for reinforced concrete base. Several layers of mesh made of reinforcement are mounted in the formwork different diameter and different grid spacing (as a rule, the grid is made with a pitch of 100x100 mm from reinforcement Ø 10-12 mm, in 2-3 layers, depending on the height of the concrete base and the size of this base). The dimensions of the foundations for the sewage pumping station are developed by design organizations depending on the size of the sewage pumping stations, the composition of the soil at the installation site of the sewage pumping station and the availability ground water at the installation site. Next, the formwork is poured with concrete and allowed to settle. AT various occasions different grades of concrete are used. In dry soils, grades M150 are used, and in moisture-saturated soils, moisture-resistant grades of hydraulic concrete M200, M 250 Concrete works must be carried out in accordance with all the rules of concrete work technology.
  3. After the concrete has gained strength, the installation of the KNS hull begins. Before mounting the KNS body on the base, clean the surface from foreign objects.
  4. When lowering the body into the pit, distribute the load from the mass of the body evenly over all mounting loops.
  5. The plastic housing must be mounted strictly in the design position. After the body has been installed to the design mark, it is necessary to make sure that it has no damage and is installed strictly along the design axes. Check the verticality of the body. With a horizontal foundation, the KNS will stand vertically.
  6. After installing the pumping station on a concrete base, holes are drilled around the entire perimeter in the skirt of the pumping station (8-12 pieces, depending on the diameter of the station) with a diameter of 12-16 mm, a length of 18-22 mm) for installing anchor bolts. After that, the bolts are inserted into the holes, clogged and tightened.
  7. At high level groundwater, in addition to fixing the sewage pumping station with anchor bolts, to a concrete base, it is necessary lower part KNS, approximately 0.5-0.8 m pour concrete. The calculation of the weight of concrete is carried out in the scope of the working draft or the project for the production of works.
  8. After fixing the sewage pumping station to the concrete base, backfilling with sand is carried out, layer by layer with tamping and watering to the level of the supply and pressure collectors. Before backfilling, make sure that the SPS housing is not damaged. After installing the SPS on the base and checking its verticality, start backfilling. (Sandy backfill serves as a gasket between the SPS body and undisturbed soil and serves as a protection of the SPS from soil movements).


  1. Then the pipes of the incoming collector are connected and the pipes of the pressure branch are connected. The soil under the supply and pressure collectors is rammed.
  2. Then backfilling with sand is carried out in layers, to the ground level with layer-by-layer tamping, evenly over the entire diameter of the sewage pumping station. If these conditions are not observed, the body or neck may be deformed.
  3. Then the pumps are installed in the housing of the KNS. The lowering of the pumps along the guides in the sewage pumping station can be done manually (if the pumps have a small mass) or using lifting devices such as hoists or cranes (if the pumps have a large mass).
  4. Then it is mounted. The pump control cabinet, according to the project, can be placed on the housing of the pumping station in a special metal box (protection against vandals), near the pumping station in a metal box or in any room located close to the pumping station. It is easier and cheaper for everyone to place the pump control panel on the pumping station housing. At our production facility, we have developed platforms with sealed inputs to the sewage pumping station, for the installation of metal boxes inside which there are pump control cabinets. Electrical cables from pumps in the standard have a length of 10 meters and if the pump control cabinet is not located near the sewage pumping station, then it is necessary to buy an imported, expensive cable for extension, which increases the cost of installing the pumping station.
  5. The next step is to connect the central cable to the pump control panel. The cable is selected depending on the power of the pumps and according to the project for the installation of the sewage pumping station.
  6. Then, hanging floats are hung inside the SPS for the operation of the pumps.

At the final stage of the installation of the SPS, cables from pumps, from floats, from overflow sensors, etc. are connected. to the pump control panel and commissioning of the KNS is done.

Local cost estimate for the installation of SPS from Germes-Plast-KNS PE polyethylene in dry soils

NameUnit ismQtyCost, rub. Equipment per unit ismgeneralKNS Ø1200 N 3000PCS. 1 0,00 0,00 Total: 0,00 Optional equipment" data-order="Additional equipment" data-colspan="5" data-rowspan="1"> Additional equipment Anchor fastenersPCS. 6 260,00 2 080,00 PN-20PCS. 1 6 500,00 6 500,00 El.cable 5x4 brp/m 40 260,00 10 400,00 Sandtn. 45 450,00 20 250,00 Total: 39 230,00 Loading work" data-order="Loading operations"> Loading operations 2 000,00 Fare 8 000,00 earthworks Mechanical diggingLF 24 1 500,00 36 000,00 Manual diggingm3 2 1 200,00 2 400,00 Total: 38 400,00 Installation work" data-order="Installation work" data-colspan="5" data-rowspan="1"> Installation work Installation of KNSPCS. 1 50 000,00 50 000,00 Electrical cable connectionp/m 40 150,00 6 000,00 Control cabinet installationPCS. 1 5 000,00 5 000,00 PCS. 1 30 000,00 30 000,00 Total: 91 000,00 TOTAL EXPENSES: 178630,00

Local cost estimate for the installation of SPS from Germes-Plast-KNS PE polyethylene in wet (wet) soils

NameUnit ismQtyCost, rub. Equipment per unit ismgeneralKNS Ø1200 N 3000PCS. 1 0,00 0,00 Total: 0,00 Optional equipment Anchor fastenersPCS. 6 260,00 2 080,00 KS-20.9 6 500,00 13 000,00 PN-15PCS. 1 4 500,00 4 500,00 El.cable 5x4 brp/m 40 260,00 10 400,00 Concrete M250m3 3,5 4 200,00 14 700,00 Sandtn. 30 450,00 13 500,00 Total: 58 180,00 Loading work 2 000,00 Fare 10 000,00 earthworks Mechanical diggingLF 40 1 500,00 60 000,00 Manual diggingm3 2 1 200,00 2 400,00 Total: 62 400,00 Installation work Installation of KNSPCS. 1 50 000,00 50 000,00 Electrical cable connectionp/m 40 150,00 6 000,00 Control cabinet installationPCS. 1 5 000,00 5 000,00 concrete ring"data-order="Concrete ring installation"> Concrete ring installationPCS. 2 3 000,00 6 000,00 The act of commissioning and commissioningPCS. 1 30 000,00 30 000,00 Total: 122 000,00 TOTAL EXPENSES: 254580,00

Our company manufactures sewage pumping stations made of fiberglass. These materials are resistant to aggressive environments, which are fecal and storm drains.

The service life of the KNS when installed in the ground is at least 50 years. Pumping stations of our production are installed in any type of soil with seismic activity up to 9 points.

The pumping equipment that our sewage pumping stations are equipped with is supplied by the world market leaders in this industry: Grundfos, Vilo, KSB, Pedrollo, Hisskraft, Zenit, Flygt, EBARA, CNP and others.

We present to your attention typical series KNS.

This page will help you quickly navigate the price to include a sewer pumping station in the estimate or project. You can also leave a request and get a calculation of the sewer pumping station within 30 minutes.

Typical variants of KNS

NameEffluent consumption, m³/hourHead, mbody Ø, mmH case, mmMaterialCost, rubHousehold mini KNS Germes-Plast KNS mini HOUSEHOLD PE Ø900|600, DN 40.2008to 10up to 12 900/600 1500-2500 polyethylenefrom 65000Standard project GERMES-PLAST mini KNS BYT NI PLAST DN 40.2008to 10up to 12800x800 1500-2500 polyethylenefrom 75000Complete mini KNS Germes-Plast KNS mini PE Ø1000-1200, DN 40.2008up to 20up to 15 1000-1200 1000-10 000 polyethylenefrom 120000Complete KNS Germes-Plast KNS PE Ø1-1.5, DN 50-65.2008up to 40up to 40 1000-1500 1500-10 000 polyethylenefrom 400000Complete KNS Germes-Plast KNS SP Ø1-1.5, DN 50-65.2008up to 60up to 40 1000-1500 1500-10 000 fiberglassfrom 430000Complete KNS Germes-Plast KNS PE Ø1.5-1.8, DN 65-80.2008up to 100up to 50 1500-1800 2000-10 000 polyethylenefrom 590000Complete KNS Germes-Plast KNS SP Ø1.5-1.8, DN 65-100.2008up to 150up to 50 1500-1800 2000-10 000 fiberglassfrom 640000Typical design of KNS with insulation GERMES-PLAST KNS ​​PE UT Ø1-2.4 DN 50-150.2008up to 200up to 80 1000-2400 3000-10 000 polyethylenefrom 280000Complete KNS Germes-Plast KNS SP Ø1.8-2.5, DN 80-200.2008up to 500up to 80 1800-2500 2000-10 000 fiberglassfrom 800000Modular polyethylene KNS Germes-Plast KNS PE Ø2.4-3, DN 150-300.2008up to 1000up to 80 2400-3000 2000-10 000 polyethylenefrom 2800000Modular KNS Germes-Plast KNS JV Ø2.5-3.6, DN 200-300.2008up to 1000up to 80 2500-3600 3000-10 000 fiberglassfrom 2800000Modular KNS Germes-Plast KNS JV Ø3.6-4.2, DN 300-500.2008up to 3500up to 80 3600-4200 3000-10 000 fiberglassfrom 3900000Block KNS Germes-Plast KNS JV Ø3.2-4.2, DN 300-500.2008up to 10 000up to 80 3200-4200 3000-10 000 fiberglassfrom 5700000

Popular KNS projects

The cost of complete polyethylene housings (mines) KNS

Height, mm 3000 3500 4000 4500 5000 5500 6000 6500 7000
Inner diameter, mm Piping for the pump
1000-1 DU 40 149200 155000 160900 171800 178200 184600 191000
DU 65 158000 163800 169600 180600 187000 193400 199700
1200-2 DU 40 193700 200300 226400 235500 244600 263700 273700
1500-2 DU 40 246900 254900 303700 316800 333900 357800 371900 404400 419900
DU 65 264500 272500 321200 334300 351500 375300 389400 421900 437400
DN 80 294200 302200 350900 364000 381200 405000 419100 451600 467100
1800-2 DU 40 342000 358500 375100 391600 412200 452500 471200 501300 520900
DU 65 359500 376100 392600 409100 429700 470000 488700 518800 538400
DN 80 389200 405800 422300 438800 459400 499700 518400 548500 568100
DU 100 450000 466500 483100 499600 520200 560500 579200 609300 628900
2000-2 DU 65 440000 460500 481000 501600 542000 564100 648600 675900 703200
DN 80 469700 490200 510700 531300 571700 593800 678300 705600 732900
DU 100 530400 551000 571500 592000 632400 654500 739000 766300 793600
2200x2 DU 65 500000 523200 546400 634700 669200 746800 781600 816300 851100
DN 80 529600 552900 576100 664400 699000 776500 811300 846000 880800
DU 100 590400 613600 636900 725100 759600 837300 872000 906800 941600
2400-2 DN 80 955000 1003000 1050000 1107000 1155000
DU 100 1036000 1084000 1131000 1188000 1236000
DN 150 1202000 1249000 1297000 1353000 1402000
3000-2 DU 100 Price negotiable
DN 150
DU 200

The price of the hull includes:

  • KNS building
  • KNS cover
  • service platform
  • basket for collecting large sewage with guides and chains
  • cable channel for powering pumps
  • metal staircase
  • guide for pumping equipment
  • upper platform for placing the pump control panel
  • ventilation tube *

ordering sewerage pumping station with us, you get highest quality at the best price.

The cost of complete fiberglass hulls (mines) SPS

Name Price, rub. The cost of increasing the height by 1m, rub. The cost of thermal insulation 1500 mm, rub Weight, kg Request
Housing KNS D=1000 H=5000 DN=50 292 500 48 800 20 000 42

When installing a sewage pumping station in a lowland, in a place where a large amount of melt water accumulates in spring, the project should provide for an elongated neck. In the standard version, pumping stations are manufactured with upper necks 250-300 mm high from the upper cylindrical part of the plastic housing. The elongated hermetic neck has a height of 500-600 mm from the top of the body, so it is very difficult for spring melt water to get into the inside of the SPS shaft. Fiberglass or with upper necks are made 100% airtight and it is very undesirable if sand and other dirt get into the KNS body, which can damage pumping equipment.

  • Is garbage shredding equipment used in the SPS mine?

    Inside the KNS case, you can install a garbage chopper (crusher), which are of two types:

    1. Crushers of pipe type, the pipe crusher is installed in pipes, for crushing of firm inclusions in the size of 6-12 mm.
    2. The crusher of channel type, is established on pipes. Grinds solid and fibrous waste with a size of 20-50 mm.
  • Are odor screens or any other structure used?

    To remove the stock from the SPS shaft, a fan riser with a deflector is provided in the upper part. In some cases, charcoal odor absorbers are installed in the upper part of the fan riser.

  • Is the equipment signed and marked?

    After the manufacture of the housing of the SPS, a marking is applied on it, which indicates: the manufacturer, the date of manufacture, the material of manufacture, dimensions, weight of the product, internal wiring, arrivals of gravity and pressure pipelines, how many pressure lines.

  • Are fire/smoke detectors available?

    Since the pumping equipment, when the SPS is running, is always below the layer of fecal effluents with water, it cannot ignite, which means that fire sensors are not needed.

  • Is it possible to insure such equipment?

    It is better to learn insurance conditions from consultants of insurance companies.

  • Situation. In a private house there is a sewage pumping station that diverts effluents to a treatment plant. The temperature outside is -30 degrees below zero. The owners left for 5 days. The presence of ventilation in the sewage pumping station causes a large loss of heat, is there a threat of freezing of unpumped effluents in the sewage pumping station shaft?

    In this case, before installing the SPS, it is necessary to order from the manufacturer the height of the SPS shaft so that the bottom of the SPS is 1500 mm lower than the freezing depth of the area, then the drains will never freeze.

  • How is the sewage pumping station protected from floating under conditions of high groundwater levels?

    With a high level of groundwater, it is necessary to contact the design organization so that they, using a special program, in a certain area, calculate the overall dimensions, weight, concrete marking, knitting inner grid, anchor bolts for bottom loading concrete slab, which is installed at the bottom of the pit. The KNS is mounted on a concrete base and riveted to the loading plate with the help of anchor bolts. The mass of the loading plate in water-saturated soils and quicksand should be five times greater than the buoyancy force acting on the SPS body in an empty state.

  • An aggressive environment can create a galvanic effect with the metal structures of the SPS. How is it solved?

    The aggressive environment, which is fecal effluents, destroys in a few years metal constructions inside the KNS. Therefore, we manufacture stairs from stainless steel, polyethylene or aluminum. Guides made of stainless steel or galvanized. Internal pipelines of their stainless steel or pressure polyethylene pipes. Fasteners are stainless steel only. Chains are galvanized or stainless steel. Service platforms made of sheet polyethylene or stainless steel. SPS housings reinforced with fiberglass or SPS polyethylene housings are materials that are neutral to fecal effluents, so the service life of these housings is at least 50 years.

  • Does the dry compartment in the sewage pumping station for equipment maintenance have drainage in case of liquid ingress?

    Without fail, a drainage pump from leaks must be provided in the dry compartment, which, in the event of an accident, must pump out effluents entering the dry compartment to the surface of the earth with a certain capacity and pressure.

  • How is the SPS equipment protected from lightning and overvoltage? Is there grounding?

    The KNS control panel must be grounded. When connecting the supply cable, it is put on the introductory machine, which protects the KNS from overvoltage.

  • What are the emergency situations?

    The alarm is the fourth, topmost, electrical level switch inside the SPS. If inside the SPS shaft the level of effluents rises and the uppermost float is triggered, this means an accident. In this case, as a rule, the pumps do not work and the level of effluents rises. At the same time, the red light on the control panel lights up and an audible signal is emitted. Can alarm, using light or sound signal output to the CNS case, using a GSM modem built into the control panel of the CNS, it is possible to transmit an emergency signal to a computer or any gadget.

  • What measures are provided in the event of a power outage of pumping equipment?

    Can be made with ABP. ATS is a dual power input for KNS. In this case, it is possible to power the SPS from different supply cables. If one of the cables is damaged or there is no power on it, the ATS will automatically switch the power supply from the other cable. If there is no power on both cables, then a generator should be connected. In the case when the SPS is completely de-energized, it is recommended to reduce water consumption.

  • Sewage pumping stations (SPS) are special systems, serving for the removal and delivery of wastewater to treatment facilities. Pumping stations are best used in places with a low level of sewage collection, when it is impossible to organize a gravity sewer network. The SPS installation allows you to divert wastewater in difficult landscape conditions, regardless of the type of soil and weather conditions. Pumping stations can be used for pumping atmospheric, industrial and domestic wastewater.

    KNS installation, advantages:

    • scarce space is saved on the owner's site, since the sewage pumping station has small dimensions;
    • when using KNS, the possibility of loss of pressure is excluded;
    • does not require constant maintenance by specialists. Is autonomous system, which, in the case emergency able to send a message to mobile phone owner;
    • installing a prefabricated sewage pumping station is a fairly simple matter, since the pumping station is equipped with everything necessary equipment, including - multi-socket branch pipes, which make it possible to connect pipes of different diameters to the pumping station.

    Pump stations:

    Visually, pumping stations are a vertically located cylindrical container made of polymer materials such as polypropylene. The installation of the sewage pumping station is carried out underground, and for its installation it is better to use the services of specialists.

    When designing and building a sewage pumping station, one should keep in mind the features of the area and the amount of pumped liquid, as well as calculate the electricity that will be spent on the operation of the equipment. It is desirable that all the necessary measurements be performed by specialists, since the discrepancy between the data and certain parameters may adversely affect the subsequent operation of the equipment. The installation of the sewage pumping station begins with the installation of the housing and pumping units, and ends with the connection of the equipment cables to the control panel. After that, the mandatory commissioning of the installation is carried out.

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