The question is trivial. First, we recommend determining the installation location homemade fan. Two types of engines dominate in technology: commutator (historically the first), asynchronous (invented by Nikola Tesla). The first ones make a lot of noise, switching sections causes a spark, the brushes rub, causing noise. An asynchronous motor with a squirrel-cage rotor is quieter and generates less interference. You will find the start-up protection relay in the refrigerator. By adding a couple of phrases of humorous phrases, we will return the seriousness of the site. How to make a fan with your own hands without scaring your family. Let's try to answer.
Aspects of designing a homemade fan
The design of the fan is so simple that there is no point in telling or describing the insides. What to consider when designing? Remember the growl cyclone vacuum cleaner, volume above 70 dB. Inside is a commutator motor. Often deprived of the ability to regulate speed. Decide whether a similar level is acceptable at the installation site for a homemade fan. sound pressure? Having chosen the second, we will concentrate on asynchronous motors, simple models do not require a starting winding. The power is low, the secondary EMF is induced by the stator field.
The drum of an asynchronous motor with a squirrel-cage rotor is cut with copper conductors along the generatrix, at an angle to the axis. The direction of the slope determines the direction of rotation of the engine rotor. Copper conductors are not insulated from the drum material, the conductivity of the Olympic metal exceeds the surrounding material (silumin), the potential difference between adjacent conductors is small. Current flows through copper. There is no contact between the stator and rotor, the spark has nowhere to come from (the wire is covered with varnish insulation).
The noise of an asynchronous motor is determined by two factors:
- Alignment of stator and rotor.
- Bearing quality.
By correctly setting up and servicing an asynchronous motor, you can achieve almost complete noiselessness. We recommend considering whether sound pressure level is important. The case concerns a duct fan - it is allowed to use a commutator motor, the requirements will be determined by the location of the section.
The duct fan is placed inside the air duct section and mounted, breaking the duct. The section is removed for maintenance.
Noise loses its dominant role. Sound wave, passing through the air duct, it is attenuated. Particularly fast is the part of the spectrum that has inconsistent dimensions relative to the width/length of the path section. Read more textbooks on acoustic lines. The brushed motor can be used in a basement, garage, or unoccupied areas. The neighbors of the cooperative will hear, but will rather be too lazy to pay attention.
What is good about a commutator engine, what are we fighting for the right to use? Three disadvantages of asynchronous:
At the initial moment asynchronous motor does not develop high torque, a number of special design measures are taken. It doesn't matter for the fan. Majority household models equipped with asynchronous motors. In production, the number of phases is increased to three.
Finding a motor for a fan
One YouTube video suggested using an engine direct current 3 volt from a hardware store. Tops a USB cord, works by rotating the laser disc blade. Useful invention? If you're tired of the extra port, this will help you survive the heat. It’s easier to take a processor cooler and power it from the system unit. The yellow wire goes to 12 volts (red to 5). The black pair is earth. You can assemble it from an old computer. Citizens of the Russian Federation are simply too lazy to invent, so we throw interesting equipment into a landfill.
Asynchronous fan motors operate without a starting capacitor... The peculiarity of fan motors is that they come directly with a winding. A couple of tips to help you get an engine:
Make a fan impeller
The question of what to make a fan from has not been resolved; the authors kept silent about the impeller. First things first, the refrigerator! The compressor is blown by an impeller. When you get the motor out, remove it. It will come in handy. Concerning washing machine, launch the drum onto an aircraft propeller. A plastic tank can be used to make a body. Heat the folded areas with a hair dryer.
Inspect the blender and equip it with an unnecessary laser disk shaped like an impeller. You can make a fan yourself using available materials. You don't need a lot of power, and there's no point in trying too hard to fine-tune the details. We believe that readers know how to make a fan with their own hands.
Eternal CPU cooler fan
We decided to please our readers by telling you how to make a fan. This is not the first review, I had to dig around to find something worthwhile. The idea of creating an eternal fan that spins forever looks great. User mail.ru posted a design that looks attractive. Let's take a closer look, while thinking about how to make a fan that runs forever.
You know, of course, system units work quietly ( modern models). The slightest noise means: the cooler's axis is out of alignment, or it's time to lubricate the old fan. They work for hours, days add up to weeks, the system unit will last for years. It became possible thanks to well-thought-out technology. Think about it, noise depends on the magnitude of the friction force. Mechanical energy becomes thermal and acoustic due to the presence of roughness. CPU coolers rotate easily, just blow on them.
The author of the video - we apologize for the lack of a name, we justify: the video is in English - suggests assembling an eternal fan from an accessory. The fitting accuracy of the parts is high, the blade rotates easily. Costs are reduced to a minimum. The author of the video posted by the deirones channel noticed: the processor fan is powered by direct current. I climbed inside and found four coils, equally spaced around the circumference, with their axes directed towards the center of the device.
There are no commutators inside, which means a paradoxical fact: the field of the coils is constant.
If the induction motor of a typical fan is powered by 220 volts alternating voltage, which creates a rotating magnetic field, in our case the picture is constant. You could say: inside the rotor sets in motion a commutator that creates the desired distribution. This is not true, and is confirmed by the author’s further train of thought and the result of experience. Western innovator decides to replace the coil permanent magnet. Indeed, there is no alternating field - why electric current?
The author demonstratively cuts off the power cord and places neodymium magnets ( hard drive) frame perimeter. Each is on the continuation of the coil axis. The work is completed, the blades begin to rotate vigorously. We believe that a principle is simply used that is hushed up in orthodox literature. Trade secret of the patent holder.
The initial movement of the blade is obtained by random air fluctuations. Reminiscent of a magnetron, the vibrations are caused by the natural chaotic movement of elementary particles. The question arose as to what determines the direction of rotation. The design is absolutely symmetrical. We decided to look into it and express our observations:
Agree, it’s more convenient than stirring things up USB ports, constantly wasting batteries. The eternal fan operates from an arbitrary position and is devoid of wires. We believe that the strength of the magnets plays a decisive role. The simple rule no longer works: more is better. A golden mean is emerging. When the blades spin from a random air flow, overcoming a field of neodymium pieces. Weak magnets are probably powerless to maintain stable rotation. The field strength must be exactly that created by the coils under the influence of +5 or +12 volts.
Correctly create an eternal fan
We discussed how to make a fan, measure the direction, force magnetic field coils They use special devices. A magnetometer, Teslameter, is formed by a magnetic induction converter, a measuring module. When fields interact, the resulting pattern is called coupling. The converter generates EMF. The size is determined by the measured strength of the magnetic field. Like two fingers! Costs 10,000 rubles.
The magnets will be located at a considerable distance from the axis. The coils are much closer. You need to know how the picture changes with distance. According to Coulomb's law, the force decreases in inverse proportion to the square of the distance, which is true for single charges of arbitrary sign. Separate magnetic poles have not yet been found in nature (it is not possible to create them); the cube of distance is included in the law. Let's say the distance to the coil from the axis is 1 cm, the diagonal perimeter is 10. This means that neodymium should be 10 x 10 x 10 = 1000 times stronger than a small coil.
Nobody obliges to place neodymium magnets around the fan perimeter on diagonals. The poles lie crosswise. Adjust the force of influence over a wide range. By placing neodymium magnets in the center of the sides of the fan frame, we significantly increase the field strength. Let's do the calculation. Let's say the hypotenuse of a triangle with a side of 10 cm is a diagonal. The distance to the center of the square will be equal to 10 / √2 = 7 cm. You see, the ratio from 1000 drops, reaching 7 x 7 x 7 = 343. It is important for those who are desperate to find strong magnets neodymium to create an eternal fan.
Let's measure the strength! A compass is suitable (there are custom designs that you can assemble yourself, for example, http://polyus.clan.su/index/indikatory_magnitnogo_polja_svoimi_rukami/0-52). One coil should be connected to the power supply. Then find the position, the arrow brought up will deviate by about 45 degrees (if you don’t like it, take any other azimuth). Then start experimenting with neodymium. Place the piece on different removals, ensuring that the arrow deflection coincides with that obtained when using the processor fan coil. Surely the distance is not equal to the diagonal, half the side, the neodymium will have to be broken and cut.
By sawing one edge along the length, we carefully break the parts on a nail, obtaining the required field strength to create an eternal fan. We assume that the induction is distributed proportionally to the volume. Today we explained clearly how to make a fan with your own hands!
Power supply
Anyone who wants to make a fan with their own hands sees 3 problems: getting a motor, power supply, and making a propeller. The parts must fit together. Three problems solved, you can start making a fan with your own hands. Today there are an abundance of switching power supplies at home. Think about it, it started in the 90s. Gaming consoles, Cell phones, other equipment. Equipment breaks down, switching power supplies remain. The voltage is sometimes non-standard; most motors operate on any voltage. The revolutions will simply change according to the voltage. There's a broken one lying around at home Appliances- Make a fan yourself immediately.
Homemade fan power supplies
People are constantly trying to make a special fan with their own hands. One issue is often beyond the scope of discussion: the power source. The design of the fan itself is so obvious that there is no point in going into more detail. So, it’s clear that there are an unimaginable number of batteries today. Will they be able to work for a long time? The answer is no. As a last resort, take the “crown”, in Soviet time considered a reliable source of energy. The power supply is bad, the power will gradually drop, the speed will decrease, and it will irritate people. Stability without additional effort is important. There is no small 12 volt battery - get ready: let's start looking for how to make a power source for a homemade fan.
The first thing that comes to mind is to screw up the computer. It is known that miniature devices are powered by a USB port. Gadgets are recharging. USB port is a source of inexhaustible energy. The voltage is low, you will need a low voltage DC motor. We believe you can find it at home or buy it at a hardware store. How much port power will be: according to old standards, 2–3 W. Another thing is to find a host device with an updated version of the interface (2014 was considered a rarity). The developers promised to deliver 50 W (it’s hard to believe even more). True, there will be more wires, the rated voltages will increase. We remind you that according to tradition, power is supplied to the red (+), black (-) wires. White, green - signal.
It’s clear that it’s difficult to expect much power - even if the port supports it, the motor won’t pull it. It is recommended to look for a higher voltage. The motor must be supplied with higher voltage. For example, it is recommended to use a processor cooler. The supply voltage is less than the required 12 volts, the rotation speed will simply decrease. Beware of exceeding it - the motor may burn out.
We are looking for energy, the question is easier to solve than for 3 volts:
12 volt power supply for a homemade do-it-yourself fan
We suggest that you do not assemble a switching power supply, but make a regular one with your own hands. Let us remember that the former are distinguished by small-sized transformers. Therefore, the power supply will be relatively large in size. Will consist of the following parts:
- A step-down transformer. We will not name the number of turns in advance, the voltage is unknown, rectifying it with diodes, we get 12 volts. Of course, you can experiment, like the YouTube video about homemade radios, grab the reader and look for a ready-made solution.
- The bridge is full-wave; by adding three to one diode, we increase the efficiency. Radio components are not very expensive.
- The backbone of the power supply is ready so that the homemade fan can serve for a long time, let’s straighten out the network ripples. After the bridge, we will turn on the low-pass filter and redraw the circuit from the Internet.
The output is a constant voltage with an amplitude of 12 volts. Be careful not to mix up the terminals. Where the “plus” comes out and where the “minus” comes out can be understood by studying the diagram. Below is a drawing of the bridge, look and read the explanations. In radio electronics, the direction of current is indicated opposite to the true one. Charges flow, according to popular belief, in the direction from plus to minus (towards electrons). Reading the diagram, you will see: the emitter of the diode, transistor, marked with an arrow, looks incorrectly. In the direction of movement of positive charges. Each one has marks and is indicated on the diagram by a huge triangle arrow. Therefore, we always find out “plus”, guided by graphic symbols shown in the drawing.
The figure shows: the plus will be on the right, transmitted according to the diode arrow to the lower output terminal. The minus will go up. With an alternating voltage (roughly speaking), plus and minus will alternate from left to right, the name of the rectifier will become clear - full-wave. Works on the positive part of the voltage and the negative. Take power, low-frequency diodes. Solid size, power dissipation is relatively high. You can calculate using a simple formula taken from a physics course. We multiply the resistance of the open p-n junction (we leaf through the reference book) by the current consumed by the motor, taking a margin of at least 2 times. The motor housing contains an inscription indicating the power, which can be divided by the voltage of 12 volts, simply multiplied by 2 - 3, and taken a diode with equivalent power dissipation (see reference book).
Now let's calculate the transformer... We went here http://radiolodka.ru/programmy/radiolyubitelskie/kalkulyatory-radiolyubitelya/, chose the Trans50 program, we will master it. Please note that there is software that allows you to calculate filter parameters. Do you regret that you decided to make a fan yourself? They offer to choose one of 5 windings. Steel is involved everywhere. You can make do, the losses will be great. The steel forms a magnetic circuit, the energy goes to the secondary winding. It's better to find an old rusty transformer. Times are bad; in the hungry 90s, landfills were littered with plates of scrapped windings. There were no problems with winding the transformers.
It's time to understand what voltage is required for the correct operation of the circuit. A term borrowed from electronics will help: effective voltage alternating current. Voltage that creates a thermal effect across the active resistance equal to the constant voltage of the effective amplitude. To obtain the required voltage on the secondary winding, you need to divide 12 volts by 0.707 (one divided by the square root of 2). The authors received 17 volts. The engineering calculation has an error of 30%, let's take a small margin (part of the amplitude up to 1 volt will be lost on the diodes).
As for the secondary winding current (required for calculation), type something like “cooler power” into a search engine. Let's do it together with the readers. Smart articles write: the current consumption of the cooler is indicated on the case. Once you have the required parameter, we’ll plug it into the calculator. The author took the voltage of the secondary winding to be 19 volts. The voltage drop across p-n junctions of powerful silicon diodes is 0.5 - 0.7 volts. Therefore, an appropriate reserve is needed. Smart heads searched and concluded that the processor cooler does not consume more than 5 W, therefore, the current is 5 divided by 12 = 0.417 A. We substitute the numbers into the downloaded calculator, and for the strip core we get the transformer design parameters:
- The cross-section of the magnetic core for winding is 25 x 32 mm.
- Window in the magnetic circuit 25 x 40 mm.
- The magnetic core is finished with a frame for winding wire with a thickness of 1 mm and a cross-section of 27 x 34 mm.
- The wire is wound along larger side windows, there is a margin of 1 mm from the edges, a total of 38 mm.
The primary winding is formed by 1032 turns with a diameter of 0.43 mm. The approximate length of the wire is 142 meters, the total resistance is 17.15 Ohms. The secondary winding consists of 105 turns of a copper core with varnish insulation with a diameter of 0.6 mm (length 16.5 meters, resistance 1 Ohm). Now readers understand: the question of what to make a fan from begins to be decided by the core...
How effective are the proposed technical solutions? Fans are known Ancient Egypt. Evidenced by a Michael Jackson video recommending “Remember the time.” The plot was hardly prepared without the consultation of archaeologists and historians. We would like to report that in Mexico, most ladies use fans. The Spaniards know how to deal with the heat; the country lies on the equator. Think about it...
Creating air flow with high density possible in several ways. One of the effective ones is a radial type fan or “snail”. It differs from others not only in shape, but also in its operating principle.
Fan device and design
Sometimes an impeller and a power unit are not enough to move air. In conditions of limited space should be used special kind designs exhaust equipment. It has a spiral-shaped body that acts as an air channel. You can make it yourself or purchase a ready-made model.
To form the flow, the design includes a radial impeller. It connects to the power unit. The wheel blades have a curved shape and create a discharged area when moving. Air (or gas) enters it from the inlet pipe. When moving along the spiral body, the speed at the outlet increases.
Depending on the application centrifugal fan snail maybe general purpose, heat-resistant or corrosion-resistant. It is also necessary to take into account the amount of air flow created:
- low pressure. Application area - production workshops, Appliances. The air temperature should not exceed +80°C. Mandatory absence of aggressive environments;
- average pressure value. It is part of exhaust equipment for removing or transporting small fraction materials, grain sawdust;
- high pressure. Forms an air flow into the fuel combustion zone. Installed in many types of boilers.
The direction of movement of the blades is determined by the design, and, in particular, by the location of the outlet pipe. If it is located on the left side, the rotor should rotate clockwise. The number of blades and their curvature are also taken into account.
For powerful models, you need to make a reliable base with your own hands to secure the body. The industrial installation will vibrate strongly, which may lead to its gradual destruction.
Self-production
First of all, you need to decide functional purpose centrifugal fan. If it is necessary for ventilation of a certain part of the room or equipment, the housing can be made from scrap materials. To complete the boiler, you will need to use heat-resistant steel or make it from stainless steel sheets yourself.
First, the power is calculated and the set of components is determined. The best option The snail will be dismantled from old equipment - an extractor hood or a vacuum cleaner. The advantage of this manufacturing method is the exact match between the power of the power unit and the body parameters. A snail fan can be easily made with your own hands only for some applied purposes in a small home workshop. In other cases, it is recommended to purchase a ready-made industrial-type model or take an old one from a car.
Procedure to make a centrifugal fan with your own hands.
- Calculation overall dimensions. If the device will be installed in a confined space, special damper pads are provided to compensate for vibration.
- Manufacturing of the body. If there is no ready-made structure, you can use plastic sheets, steel or plywood. In the latter case Special attention is given to sealing joints.
- Installation diagram of the power unit. It rotates the blades, so you need to choose the type of drive. For small designs, a shaft is used to connect the motor gearbox to the rotor. In powerful installations, a belt type drive is used.
- Fastening elements. If the fan is installed on the outer casing of, for example, a boiler, mounting U-shaped plates are made. With significant power, it will be necessary to make a reliable and massive base.
This general scheme, according to which you can make a functional exhaust centrifugal unit with your own hands. It may change depending on the availability of components. It is important to comply with the housing sealing requirements, as well as ensure reliable protection power unit from possible clogging with dust and debris.
The fan will make a lot of noise during operation. Reducing this will be problematic, since vibration of the housing during the movement of air flows is almost impossible to compensate with your own hands. This is especially true for models made of metal and plastic. Wood can partially reduce background noise, but at the same time it has a short service life.
In the video you can see the process of manufacturing a case from PVC sheets:
Review and comparison of production ready models
Considering radial fan snail, it is necessary to take into account the material of manufacture: cast aluminum body, sheet or stainless steel. A model is selected based on specific needs; consider an example of serial models in a cast case.
You are sitting at the computer, it’s summer outside, there is no air conditioning. My hand is already tired of endlessly fanning myself with newspaper, and sweat from my forehead is dripping onto the keyboard. Common situation? If you don’t have extra money, a homemade fan will help. To make it, you don't need to run to the store for parts. Everything you need for a leaf blower is in the house. Don't know how to make a free fan at home? Follow the text!
What does an air cooler consist of:
- engine
- fan blades
- stand
- power supply
The last point can be omitted if you make a USB fan with your own hands. The computer has a voltage of 5 volts. You will need a printer cable, an old mouse, or any unnecessary device with a USB cable.
If you are a fan of DIY projects, you probably have some useful junk in your house. Otherwise, you have no need to know how to make a fan yourself.
Can't find an electric motor in a box of unwanted parts? You can make a fan from a motor from an old disk drive or a broken toy. Let's look at a few examples of how to make a mini fan from scrap materials.
Glue, cardboard, toy motor
To make a small propeller you will need a piece of corrugated cardboard 30x30 cm.
We glue the support in 2-3 layers, the area is at least two palms. We make the rack for the engine in the form of a prism 10–15 cm high. For cutting, we use a stationery knife. We bend the structure along a ruler.
How to make a mini fan durable and stable? Let's take advantage glue gun. No other glue will allow the connection to be made as reliably.
We connect with hot glue, and as thickly as possible: the structure should turn out to be monolithic. The blades can be made from thinner cardboard. The packaging for a mobile phone accessory is suitable.
This is the most critical element: the blades must be absolutely identical in shape and weight. Otherwise, your propeller will vibrate during operation and will quickly fall apart.
We glue the blades (carefully) onto a cardboard sleeve, observing aerodynamics. The planes should be rotated 30–45 degrees in opposite sides. To simplify the design, we assemble a USB fan with two blades with our own hands. They are easier to balance, and such a propeller can cope with cooling no worse than a three-bladed one.
Test run and balancing
We make a hole in the very center of the bushing (using an awl), place it on the motor axis, and carry out a test run. Of course, before assembly it is necessary to coordinate the angle of attack of the blades with the direction of rotation of the motor. Otherwise, the fan will blow in the opposite direction. If there is vibration, the propeller can be easily balanced by simply lifting the blades. After making sure that the propeller rotates smoothly and blows where required, we glue the motor onto the stand. Don't spare glue!
We connect the USB cable to the power wires of the engine. Of course, it is better to do this with a soldering iron, but given the meager power, you can get by with simple twisting. The main thing is not to forget to insulate the connection using electrical tape or tape.
How to determine the power pins of a USB cable
Any USB connector consists of 4 pins. We are not interested in averages, these are information wires. The 5 volt power supply is on the outermost contacts. Wiring in the illustration:
If you reverse the polarity, nothing bad will happen. The motor will just spin in the wrong direction. How to determine the motor supply voltage? There is no need to look for markings. If the toy (where it was installed) is powered by three batteries (1.5 volts each), then the motor is 5 volts. If it runs on two batteries, it will not be suitable for USB power.
CD
Don't know how to make an efficient CD fan? It's easier than it seems. We divide the disk into 8 sectors. An even number of blades is easier to balance if axial runout occurs.
We cut out the blades with ordinary scissors. You can do this job using construction knife, or melt the sectors with a soldering iron - there is no big difference. If you accidentally break a CD, get a new one.
The extra segments are broken out, the rest are given the aerodynamic shape of a propeller. To do this, just heat the workpiece over a candle or using construction hair dryer. If you make a mistake with the geometry, you can always correct the situation by reheating. This is the advantage of crafts made from a CD.
In the center of the structure we glue a thickening: any piece of plastic 5–10 mm. We drill a hole in it for mounting on the electric motor shaft.
Where to get an electric motor
This design uses a drive from a floppy drive. Power supply is 5 volts, speed is moderate. Most likely, you do not have a separate disk drive collecting dust on a shelf; it can be found in the system unit. Nobody uses floppy disks anyway, you can safely disassemble it for spare parts.
The convenient flat motor housing allows you to assemble the fan on a flexible leg. To do this, twist a piece of single-core copper wire into a pigtail and attach it to the power cable using electrical tape.
The motor with the propeller is glued to the flexible stand either with hot glue or wrapped with the same electrical tape. Unless you're entering a fan design competition, you don't have to worry about aesthetics.
After spending 2–3 hours, you get a convenient, portable “device” that can be installed anywhere without leaving your computer.
Aesthetics from a plastic bottle
If you want not only fresh air, but also a product that pleases the eye, we use other materials. Basic components remain the same: the motor from a children's toy and the old USB cord. By the way, you can connect such a fan to a 220 volt outlet using Charger for a smartphone (with the same USB port).
The highlight of the design is the body. The propeller is made from plastic bottle. The twisted plug will serve as an axial bushing. The stand can be made from a bunch of cocktail straws.
We assemble the elegant base from a second PET bottle and a CD glued to the bottom. If you have free components, you can install a connector and a switch.
Despite the “lightness” of the design, the fan turned out to be quite stable. If necessary, you can put some weight in the body.
Use of factory parts
Let's return to the presence of conditionally unnecessary computer components in the home workshop. For example, a cooler from a power supply or system unit.
The electrical part of the work is reduced to a minimum. If the power is 5 volts, we work according to the scheme: USB cable. To supply 12 volts you will have to look for a power supply or a phone charger. In addition, there are “turbines” that are connected to a 220 volt network.
Actually, to make a fan from a computer cooler, you just need to fix it on some kind of stand. And if you use batteries instead of a USB cord, the flow of fresh air can be organized anywhere.
Video on the topic
Let's make a simple fan.
You will need:
1. 3V motor
2. Section for 2 batteries of 1.5 V each. I bought it from the CHIP and DIP store.
3. Switch.
4. Wire 15 cm.
5. Reels from fishing line or ropes, a jar from Polysorb, a jar of gouache.
6. Impeller from the power supply cooler.
7. Soldering iron.
8. Thermal gun.
9. Self-tapping screws 11 pcs. 2cm long.
1. Take spools of thread with a diameter of 5 mm and a height of 4.5 cm - from fishing line or cord.
Mark a hole for the switch with a marker and cut it nail scissors hole a little smaller size switch and insert the switch into the reel:
2. Now we form the fan frame: put 3 bobbins together and mark four holes for bolts or screws with a marker on the bottom of the upper bobbins. We burn holes through the edges of two bobbins:
3. Using a lighter, melt and clear the red wire from the section with batteries and attach it to one terminal of the switch, and to the other - the second red wire. To isolate the terminals from contact with each other, fill them with hot glue:
4. We attach the red wire to the plus + of the engine, and the black wire, respectively, to the minus - of the engine:
5. The top can be made from a gouache box: on the lid with a soldering iron we form a hole for the wires and 3 holes for the screws. And on the box itself we cut out a hole with nail scissors a little less than diameter engine and place it inside. As in the case of the switch, you can pour hot glue on the outside for reliability.
6. We place the impeller from the cooler on the plug, fill the voids with plasticine or fill it with paraffin, use a screw or an awl to make a hole in the plug, fill it with epoxy glue or hot melt glue, and place it on the engine. If this epoxy resin- leave it to dry for a day and only then turn it on!
From time to time the need for a kind of fan arises, but small models are relatively expensive. There is no need to rush to shell out money, because a small fan can be easily made with my own hands. In terms of efficiency, it is not inferior to purchased analogues, and its creation will require a minimum amount of materials.
Making a fan from a cooler
The simplest way to make a fan yourself is to use an unnecessary cooler (these are used in computers as a cooling system for components).
It is not surprising that this method is the simplest, because a cooler is a small fan. There are only a few things left to do simple steps to give it its final shape and performance.
The cooler itself is quite functional, but you need to prepare it for a non-standard method of use:
- Wires.
If the fan is located next to the computer, a regular unnecessary USB cable will do. It needs to be cut and the insulation removed (the same with the cooler wires):
We are only interested in two wires: red (plus) and black (minus). If there are other colors in the cooler or USB cable, feel free to cut them off and isolate them, since they are absolutely unnecessary and will only get in the way.
- Compound.
After cleaning, the wires need to be connected to each other (it is enough to twist them tightly together). Don't mix up the colors. This threatens serious complications in the process of creating a ventilator.
A length of 10 mm is sufficient for twisting. Can be cleaned if necessary most wires, this is not scary, but you will have to insulate much more.
- Safety.
Remember that proper insulation is the key to success and a guarantee that the computer or outlet will not short out. Bare wires should be covered with electrical tape (exclusively in the absence of power), and the thicker it is, the better.
There is no particular point in explaining what threatens the fall of “minus” to “plus”. If the red and black wires come into contact while transmitting electricity, not only the USB cable/port, but also the computer components may burn out.
In principle, computers are not afraid of such moments if they are equipped with protection against voltage surges. But when an outlet in the wall is used, it will be much more difficult to repair the wiring in the apartment. more difficult to create small fan.
Therefore, take serious care to insulate the exposed parts of the wires. Rarely does anyone need unnecessary complications.
- The finishing touches.
Don't forget that a computer cooler is very light, but at the same time very fast. Even with a voltage of 5 volts, its speed will be quite high. We consider this voltage for a reason: the cooler will do its job perfectly, and the operation will be as silent as possible.
Due to the small size of the device, it may fall due to vibrations. This should not be allowed for the following reasons:
- Such a cooler cannot cause lethal cuts even during operation, but there is no guarantee that the device will not jump up and fly off, for example, into the face;
- if it falls on a non-flat surface (on a pencil, pen, lighter), its blades can be damaged: fragments breaking off at such a rotation speed can cause irreparable damage;
- other unforeseen circumstances.
Therefore, it is important to secure the cooler (with tape, glue) on some more stable surface: a box, wooden block, table.
- Additional functions.
If desired, the finished fan can be updated externally, a switch can be added (so as not to pull out the cord every time), etc. But attention is also paid to a method that increases the efficiency of the device relatively well.
Just cut it off top part plastic bottle and glue it (with a wide hole) to the cooler frame. Thus, the air flow will be more accurate and directed: the force of air movement will become approximately 20% stronger, which is a pretty good indicator.
At this point, the creation of the fan is completed, and it is ready for full operation.
Disc fan
If the previous option does not suit you, and you want something more complex, then consider self-creation fans from computer disks:
- Engine.
Since we don’t use a cooler, we need to get some kind of motor that drives the blades of our future device. In fact, you can also use the motor of the already mentioned cooler of the cooling system, but this is too simple.
You should find or buy a motor with a specific part that moves (for example, a protruding iron rod). Since we are making a fan from disks, then the presence of such a rod will the best option. Motors from an old VCR or player are also perfect, because they spin discs and cassettes - just what we need for the spinning propeller in our fan.
You should not use a motor from a washing machine or even an old fan - they are extremely strong. Due to the self-assembly of the structure, it will be very flimsy. In the very first seconds, a strong motor will scatter fragments of blades throughout the room and fly off the base.
If there is a running motor, it must be secured with wires in the previously mentioned form.
Having a running engine in hand, you need to concentrate on the disks, which are the main components of our fan. First of all, cut one into 8 equal parts:
To avoid mistakes during the procedure, you can first mark the disc with a pencil. It is best to use a soldering iron (there will be no sharp edges, it is safer), but regular scissors will also work.
Afterwards, the disk should be slightly heated with a lighter so that the material becomes more pliable, and the wings should be bent in the manner of blades, like conventional fans:
You can do the same with regular plastic bottle:
You need to insert a wooden bottle cap into the center of our propeller. If the size is too big, it can be planed.
- The remaining parts.
As a center holding the entire structure, you can use a regular roll sleeve toilet paper:
It should be secured in the center of the second disk, which will act as a foundation for the fan. You can place half of the second bushing on top, as seen in the photo, so that the motor is inside it. You need to hang the blades from the disk/bottle on it.
The fan is ready for operation. If desired, you can add decorative elements to make the device look more presentable.
You can see clearly how such a fan is made from a bottle in this video.
Additionally, it should be recalled that important points when creating a homemade fan:
- To fasten the parts together, you need to use high-quality “superglue”.
Exactly the one that you can’t peel off even if you want to. The entire structure must be as stable as possible and not succumb to vibrations and fluctuations. Be responsible and fill everything you see with glue except the blades and internal parts engine.
- Take your time.
You risk missing an important detail, and this significantly increases the chances that something will go wrong during the operation of the finished fan. The consequences can be quite serious.
- Do not use inferior components.
If you don’t need the motor that is used to create the engine, its performance may be in doubt. Make sure it will last for some time and be effective.
Building an engine from scratch is a highly specialized process and requires a lot of knowledge. Make sure that the motherboards are in order, all the necessary connections are soldered well, etc. Better once again check before making another fan.
- Insulation.
We remind you once again: do not forget about high-quality winding of wires with electrical tape. You should not save it, because short circuits and their repair will force you to sacrifice big expenses. Perhaps even in a monetary sense.
The hand-held fan is quite compact, efficient and does its job well. It is not difficult to do if you take the procedure responsibly and follow the instructions. There are no restrictions on dimensions: if you feel strong, feel free to start assembling a larger fan.
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