Installation of diesel power plants. Installation of generators from a to z Why you need to order the installation of generators

Installation, configuration and launch of all types of power generating devices (DGU) is one of the key activities of ENERGO+ LLC. Our experts carry out fast and high-quality installation of diesel generators at affordable prices.

Modern generator sets are technically complex equipment, the correct installation and configuration of which determines the efficient and trouble-free operation of a backup source of electricity. Quite often, poor-quality and unprofessional installation of power plants causes premature failure of the diesel generator and even emergency situations.

Experienced employees of ENERGO+ perform installation and commissioning of power generating equipment. The complex of installation works includes:

  • checking the correct placement of the DGU on the working site and its connection to the consumer's power grid;
  • equipment with an exhaust gas system for the correct operation of an internal combustion engine;
  • connection of equipment control systems and remote control devices for the operation of the unit;
  • checking the correctness of all electrical connections and grounding of station equipment;
  • equipment testing in all modes and characterization of the operating DGU.

It should be noted that the moment of putting a diesel generator into operation is quite responsible and it is very important that real specialists manage this process. Since the work is carried out by qualified engineers of the company, the client will not have to doubt the correct installation of the power plant, filling in engine oil and coolant, electrolyte in batteries, fuel in the tank and starting the unit.

Highly qualified installers, which ENERGO+ LLC has at its disposal, will quickly and efficiently install power generating equipment of any manufacturer, as well as perform commissioning. They have undergone special training at the factories of manufacturers, have the appropriate level of access and certificates.


Price list for installation works (not including materials)
Service up to 10 kW 10-20 kW 20-40 kW 40-60 kW 60-80 kW
Station grounding device
Laying a power cable in the air or along a prepared track (price per 3 meters)
Preparation of cable routes, site preparation, earthworks

After receiving the technical specifications from the customer

Laying a power cable indoors (in a box, etc.). Price for 3 meters
Laying the control cable in the room
Production of a hole for the gas exhaust of a standard size (d up to 80)
Production of 2 standard openings for supply and exhaust ventilation (brick)
Production of 2 standard openings for supply and exhaust ventilation (concrete)
Installation of the AVR block
Installation of the gas exhaust system (price per 3 meters)

Reliable and safe operation of household, industrial generators is guaranteed if the installation of power plants was carried out by highly professional specialists with extensive experience. First of all, it is necessary to comply with all current regulations that regulate the requirements for premises, as well as direct installation.

Premises for the installation of diesel generators, installation work

    The use of specialized containers allows you to carry out installation work within the shortest possible time. Such containers are equipped with a heating, cooling, exhaust gas removal system, fire extinguishing equipment, emergency shutdown buttons and fire alarms.

    Installation of generators in non-specialized premises provides for a number of works on their equipment. It is rational to place an autonomous power plant in a room of sufficient area. What does it mean? The generator requires not only commissioning, but also further maintenance, so there must be at least one meter free space in the room in all directions from the installed unit.

    The installation of the diesel generator will be carried out by our specialists upon the preliminary order of the client. If specialized containers are used, the cost of commissioning and commissioning is significantly reduced. If you have to build or reconstruct a room for an autonomous power plant, it is rational to draw up a project and a plan for carrying out all the work.

After the electrical installation of the diesel generator is completed, the specialists start it up, test it, and all work is handed over to the customer. For further maintenance, it is worth immediately concluding a formal contract.

Benefits of cooperation with our company

By cooperating with our company, you are guaranteed to receive a number of advantages. Firstly, you can purchase any models of power plants of different capacities from us. When choosing, it is convenient to use an extensive catalog. Secondly, the cost of our services for the installation of domestic, industrial power plants is always affordable. This is due to the extensive experience and high productivity of the installers-specialists in. Our master can diagnose a diesel generator by ear. For this, he does not need either devices of the level of computerized vibration analyzers with fast Fourier transform, or even the simplest Flucke vibration meters. And this means that you save your own time, money, get professional services of the highest quality and a guarantee that the generator will properly perform the functions assigned to it for temporary or permanent autonomous power supply.

Name of service

Cost in rubles

1 standard hour - 2200 rubles. (up to 100 kVA), 2800 rub. (>100 kVA)

I. Departure to the customer

1 in Moscow within the Moscow Ring Road km 3500
2 outside the Moscow Ring Road km 3500 rub. + 50 rub. for every kilometer
3 By public transport (on a business trip) under a separate agreement

II. The cost of consultation on choosing a model of a diesel generator set and a connection method

4 Consultation on the choice of a diesel generator set model, additional equipment and the optimal option for placing and connecting a diesel generator set 5000

III. Development of technical documentation

5 DGS location diagram, single-line electrical diagram for switching on DGS at the facility, drawing up a contract, calculations set 4500

IV. The cost of putting diesel generators into operation according to the standard connection option

6 a) Connecting the diesel generator set complete with load switching panel and putting it into operation by the specialists of the Service Center (installation of the diesel generator set on a vibration isolating base, installation and connection of the power cable and auxiliary cables of the diesel generator set up to 10 m long, installation and connection of the load switching panel, commissioning). set 10-15% of the retail price of a set of equipment
b) Connecting the diesel generator set (the same is done, but without load switching panel ) and putting it into operation by the specialists of the Service Center set 8-12% of the retail price of a set of equipment

V. The cost of commissioning a diesel generator under the option of commissioning

7 a) The set of equipment includes the genset itself and the load switching panel. set 4-6% (four percent) of the retail value of the equipment
b) The set of equipment includes only DGU. set 3-4% (three percent) of the retail value of the equipment

VI. Additional electrical work on connecting switching devices (devices)

8 Circuit breaker:
- single pole
- bipolar
- three-pole
- RCD
PCS.
250
350
450
500
9 Three-position toggle switch up to 100A PCS. 2500

VII. Works on the installation of electrical cable lines

10 Laying of overhead cable lines up to 16 mm2 l.m. 320
11 Laying a cable line in a PVC box,
PVC corrugated hose, metal hose:
up to 35 sq. mm
from 35 sq. mm to 50 sq. mm
more than 50 sq. mm

P.m
l.m.
l.m.

120
160
under a separate agreement

12 Laying an external cable line in the ground in a prepared trench l.m. From 100 depending on the cable brand

VIII. Works in the electrical distribution board 0.4 kV

13 Selection and redistribution of load (bulkhead) in the switchboard to ensure uniform loading of phases for connection to the DGU set shield equipment cost + 10%

IX. Installation of ventilation and exhaust systems

14 Installation of the system for removing exhaust gases from the engine of the generator set
- exhaust pipe diameter up to 60 mm.
- exhaust pipe diameter from 60mm to 100mm.
- exhaust pipe diameter from 100mm to 150mm.

P.m
l.m.
l.m.

950
1650
4500

15 Thermal insulation of pipes (metal hoses) of the exhaust gas system l.m. 600
16 Installing an additional silencer in the exhaust gas system of the generator set engine. set 4500
17 Installation of the forced ventilation system in the generator room:
- using inertial blinds
- using electric blinds

Kt
set

6500
12500

X. Connection and adjustment of voltage stabilizers

18 installation, connection and adjustment of mains voltage stabilizers or uninterruptible power supplies, excluding the laying of power cables set 10% of the retail price of the equipment set

XI. Installation of an external fuel system

19 Connecting an additional fuel tank with a volume of 300 liters, without an auto-priming system set 8500
20 Connecting an external fuel system with automatic priming of the main or intermediate fuel tanks set on request

XII. Additional building work:

21 Making holes in a brick wall for a supply and exhaust ventilation system

The same in concrete

production volume,
21000

Under a separate agreement

22 Making a hole in a brick wall for a gas outlet with a diameter of up to 60 mm p.m. 2400
23 Making a hole in a brick wall for a gas outlet with a diameter of 60 mm: up to 120 mm p.m. 3200
24 Making holes in a brick wall for cable laying up to 30 mm p.m. 950
25 Chasing a brick wall for laying electrical cables
- the same in concrete
p.m. 300

Under a separate agreement

XIII. Cost of works on connection of DGU:

27 Installation of DGU up to 20kVA on a vibration-isolating base 4800
28 Connecting cables and wires to the diesel generator set
up to 16 sq. mm set 2200
from 16 sq. mm to 50 sq. mm set 3300
from 50 sq. mm to 120 sq. mm set 4500
over 120 sq. mm set on request
29 Connecting the Load Transfer Panel
up to 63A set 8000
from 63A to 125A set 11000
from 125A to 250A set 14000
from 250 to 400A set 22000
over 400A set on request

Calculation of the departure of a specialist

  • Departure in Moscow and MO:
    from 4 000 rub. (the amount is taken into account when ordering equipment).
  • Train/air travel:
    Specify by phone.

Professional installation of diesel generators― one of the services that can be ordered at Generator KBT! We provide turnkey services, therefore, when purchasing a diesel power plant from us, you have the opportunity to order comprehensive services for its installation and commissioning.

Why is it important?

Installation and commissioning of diesel generators should be handled by experts in the field. Only they are able to carry out the work competently, in full compliance with the manufacturer's recommendations, compliance with current norms and standards. When carrying out work, the specialists of "KVT Generator" must take into account the following:

  • the conditions under which the equipment will be operated;
  • compliance with fire and technical standards;
  • correct preparation of the premises or site for the installation of the generator;
  • accounting and monitoring of noise level;
  • providing convenience during repair work and maintenance.
Price list for installation works (not including materials)
Service up to 10 kW 10-20 kW 20-40 kW 40-60 kW 60-80 kW
standard premium standard premium standard premium standard premium standard premium
Laying a power cable in the air or along a prepared track (price per 3 meters) 2 420 3 390 3 630 5 090 5 450 7 630 8 180 11 450 12 270 17 180
Installation of the AVR block 1 940 2 910 2 910 4 360 4 360 6 540 6 540 9 820 9 820 14 720
Station grounding device 4 360 5 820 6 540 9 820 9 820 14 730 14 730 22 090 22 090 33 140
Preparation of cable routes, site preparation, earthworks Only after the Customer provides technical specifications
Laying a power cable indoors (in a box and d ). Price for 3 meters 3 390 4 360 5 090 6 540 7 630 10 840 10 840 16 260 16 260 24 400
Laying the control cable in the room 1 450 1 940 2 180 2 910 2 910 4 360 4 360 6 540 6 540 9 820
Production of a hole for the gas exhaust of a standard size (d up to 80) 4 360 4 850 5 330 6 300 6 790 7 270 7 760 8 240 8 730 9 210
Production of 2 standard openings for supply and exhaust ventilation. Wall material: brick 7 760 9 210 9 700 12 120 12 120 15 150 15 150 18 940 18 940 23 680
Production of 2 standard openings for supply and exhaust ventilation. Wall material: concrete 9 700 12 120 12 120 15 150 15 150 18 940 18 940 23 680 23 680 29 600
Installation of the gas exhaust system (price per 3 meters) 2 420 3 630 3 630 5 450 5 450 8 180 8 180 12 270 12 270 18 410
Installation of supply and exhaust ventilation (inertial blinds) 3 630 4 540 5 450 6 820 7 820 10 230 10 230 15 350 15 350 23 020
Installation of supply and exhaust ventilation (blinds with electric drive) 4 120 5 150 6 180 7 720 7 720 11 580 11 580 17 380 17 380 26 070

Price diesel power plants cannot be compared with the cost of repairing breakdowns due to improper installation and start-up!

Work procedure

Installation of a diesel generator is a whole complex of works, which includes the following:

  • general construction works (if necessary);
  • carrying out relevant electrical work;
  • verification of compliance of the installation of equipment with technical requirements;
  • starting the generator and testing in all modes of operation;
  • carrying out adjustments in accordance with the results of the preliminary launch;
  • starting the generator and demonstrating its capabilities to the customer;
  • carrying out tests with the customer according to a previously drawn up plan;
  • instruction of service personnel.

Price installation of diesel power plants calculated on an individual basis. You can find out by calling us or filling out an online application on our website. Contact us!

Pre-installation visit

When purchasing stationary diesel power plants, customers often have many questions related to its further correct installation and installation cost. In order to accurately answer these questions, it is necessary to conduct a pre-installation visit of the engineer to the facility. As a result of the inspection, the main tasks are determined, based on the capacity of the power plant, a decision is made on the feasibility of full or selective reservation of the facility. Based on the data received, a connection project and an estimate for consumables and work are drawn up. After the customer approves the estimate and terms of work, the installation of the power plant is carried out.

Power plant installation, usually includes the following activities:

  • Construction of a building for a diesel power plant or modification of an existing one in accordance with the project
  • Construction of a foundation for a diesel power plant or making a site for a containerized diesel generator set
  • Installing a diesel generator on a foundation
  • Creation of openings under the blinds and the exhaust system of the generator
  • Installation of additional equipment: inlet and outlet louvres of the ventilation system, a reinforced muffler that significantly reduces the noise level, an additional fuel tank)
  • Manufacture and connection of the exhaust pipeline, as well as lines of the additional fuel tank
  • Installation of an automation cabinet, protective circuit breakers, manual switches, blinds electric drives
  • Connecting the diesel generator set to the automatic start and control system - power and control cable. Laying cables in channels, boxes, trenches in accordance with the project
  • Cable marking and lugs installation
  • Preparation of the ATS connection to the network - installation of a power cable with lugs, assembling the connection diagram (without connecting to the network)
  • Connection of blinds electric drives to DGU, cable arrangement in boxes, along trays, in cable channels - depending on the project. Cable marking.
  • The device of a ground loop or connection of a diesel generator set to an existing ground loop.
  • Conducting tests of cable lines and ground loops and delivery of works to the customer and interested organizations.

Commissioning worksinclude:

  • Monitoring the compliance of the work performed with the project. Delivery documentation control
  • Checking the correct electrical connections, testing if necessary
  • Control of DGU refueling with working fluids (oil, antifreeze, diesel fuel, electrolyte in batteries)
  • Connecting the power plant to the city power grid
  • Carrying out inspections in accordance with the PUE, the requirements of the manufacturer
  • Testing the GU in all modes with the removal of characteristics (adjusting the output characteristics if necessary)

Delivery of the object to the customer

  • Delivery of work to the customer with the execution of acts of commissioning of the generating set
  • Instructions to the customer on the rules and methods of working with the installed power plant
  • Examples of installations of power plants:

    Example #1

    Installation of a SDMO T16 K IV diesel generator in a cottage village near Shishkino Les.
    The generator is implemented in a noise-proof version (casing), equipped with an automatic start system, voltage stabilizers, and an uninterruptible power supply (UPS).

    Example #2

    Installation of a Cummins C 33 D5 (33 kVA) power plant in a cottage settlement in the Vatutinok area (Kaluga Highway). The diesel generator is mounted in a garage, equipped with supply and exhaust ventilation, equipped with an industrial silencer and automation.

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