Cassette facade from the manufacturer. Business plan for the production of open-type facade cassettes for a start-up enterprise. Benefits of using metal cassettes

The production of facade cassettes is one of the activities of the Moscow plant for the manufacture of metal structures "PromGib". We manufacture metal cassettes on our own machines, using the latest technologies for the manufacture of light metal structures.

Metal facade cassettes have a number of advantages compared to other building materials:

fire-resistant metal cassettes for facades;
have a long service life;
are easy to install;
we offer a wide color palette of facades;
installation on facades with complex geometry is carried out without problems;
operation with factory warranty!

What do we have?

Unlike other wall façade sellers, we have our own production of high-class façade cassettes. A complete production cycle, a complete list of high-tech foreign equipment, and the presence of highly qualified specialists in the field of manufacturing facade cassettes make our products not only competitive, but also allow it to occupy a leading position in the market of similar products. First of all, in terms of price and quality.

Our factory has modern equipment for the production of high-quality facade metal cassettes, the production includes:

automatic line for panel bending;
specialized bending machines;
revolving punching machines;
complexes of laser material processing;
hydraulic guillotine shears;
powder coating line;
welding shops.

This equipment allows us to manufacture facade cassettes that can be used both for external and internal decoration of buildings and structures, and with different levels of complexity, in any size and scale of tasks.

Production of facade cassettes from metal

The enterprise for the production of light metal structures (Moscow) is engaged in the manufacture of metal facade cassettes. Metal cassettes are specific cladding products that are made by punching and processing aluminum alloy sheets. At the same time, the production of facade cassettes includes a protective and decorative coating of panels against corrosion, presented in a variety of designs and in different colors.

We are engaged in the production of metal facade cassettes, which have the following characteristics:

minimum weight;
protection from the aggressive influence of weather conditions;
have a warranty period of operation from 25 to 50 years, depending on the model;
have high thermal insulation and sound absorption properties.

We are not standing still!

We have also launched the production of galvanized steel facade cassettes, which are distinguished by their affordability, durability and beautiful appearance. These cassettes are actively used in modern construction. With the production of facade cassettes from galvanized steel, we fill the construction market with high-quality panels, which are actively used when high-quality beautiful and modern cladding of office buildings, public facilities, commercial and industrial enterprises is required. Our metal cassette panels have excellent corrosion resistance properties, while their impeccable modern appearance adds style and aesthetics to objects.

In the production of cassettes in Moscow, we use high-tech equipment, which is controlled by computer programs. Thanks to this, our panels and facade metal cassettes are so precise and perfectly matched to each other. All this leads to the fact that the time and labor costs for the installation of our products are reduced to a minimum.

Our products are cheaper than our competitors!

The plant for the production of light metal structures "PromGib" in Moscow is engaged in the manufacture of products to order, according to the drawings of the client. We are ready to consider any wishes of the customer and fulfill any order, taking into account the specified parameters, reliably, inexpensively and in a short time. Having our own production. We do not depend on anyone, we can set prices ourselves. Therefore, our products are cheaper and more affordable than most competing firms that sell finished products.

At the same time, we guarantee an affordable and competitive price in the market for similar products.

Facade metal cassettes, the production of which is established at our enterprise, are characterized by affordability, excellent appearance, which makes the building unique and presentable. The calculation of prices for our products is made according to the individual parameters of the type of product, the features of its protective coating and decorative processing.

About the types of facade cassettes

On our website you can get acquainted with the range of products manufactured by the PromGib plant. In particular, here you can explore the offer of our facades in the form of cassettes, which we produce not only from galvanized steel sheets. On customer's request, we can produce facade cassettes using brass and copper, as well as aluminum.

In order to make the facades necessary for the customer, our specialists are ready to go out and take the necessary measurements on the spot. Thus, we will eliminate errors in calculations and make sure that the client receives a high-quality order made according to an individual project and in accordance with its terms of reference.

What gives the consumer the use of facade cassettes of our production?

Together with our cassettes, the customer receives:

additional thermal insulation of the building;
ease of installation and maintenance;
the ability to carry out work in a short time;
fire safety;
improving energy efficiency through the use of cassettes in the composition of "pyrrole" in the form of insulation, wind insulation and a ventilated facade;
protection of the structure from the effects of moisture, the destruction of its structure;
reduction of repair costs during the operation of the building;
a quick renovation of the facade to replace the old dilapidated appearance of the building.

By calling us, you can order a calculation of the need for facade cassettes and the cost of work.

Business plan for the production of open-type facade cassettes for a start-up enterprise

To create a hinged ventilated facade (HVF), special metal cassettes are used, which are mounted on a steel or aluminum crate to the outer wall. The use of this type of facing material allows you to hide the unevenness of the plane, as well as provide additional noise, moisture and heat insulation.

During the period from 2011 to 2017, the demand for facade cassettes has increased several times and continues to grow, which has made this line of production one of the most promising on the market of facing materials.

In modern realities, most customers choose a more budgetary version of illegal armed formations using open-type facade cassettes, which are easy to manufacture and fasten.

What Factors Should Be Considered When Starting a Facade Cassette Manufacturing Business?

Premises for rent

To start your business, you need to rent a small space. For St. Petersburg, the price for 1 m2 fluctuates around 300-400 rubles / month. In the production room, it is necessary to provide places for storing raw materials, as well as a warehouse for finished products. Thus, the minimum area of the premises should be at least 100 m2, the rent of which will cost you about 30,000 rubles / month.

Purchase of raw materials

The most common and demanded material for facade cassettes is galvanized steel. Consider the production using this metal.

You can find out more about other materials used for the manufacture of facade cassettes.

Many companies involved in the sale of metal offer consumers 2 options: buy steel in a roll or sheets. Since our company is small, in order not to buy an additional unwinding device, we will give preference to sheet material.

The standard thickness of blanks for facade cassettes made of galvanized steel is 0.8-1.2 mm, and the height and width vary from 100 to 2500 mm. It should be noted that the final price per 1 m2 of the finished product will depend on the thickness of the material used.

After analyzing the price for 1 m2 of galvanized steel from various suppliers in St. Petersburg, depending on the thickness of the metal, we obtained the following average values:

Table 1. Average price per 1 m2 of galvanized steel

Purchase of equipment for the production of facade cassettes

For the manufacture of FC, 3 main types of equipment are required:

guillotine shears - for cutting the workpiece of the required size;
corner cutting press stamp - for cutting corners;
sheet bending machine - for direct bending of the workpiece, in order to obtain a finished product.

Let's make a small selection of equipment depending on the thickness of the material used:

With an average production time of a facade cassette measuring 400 x 1100 mm - 5 minutes, one worker can produce 5 m2 of products per hour.

If desired, labor productivity can be more than doubled by using electromechanical equipment. Such machines are also suitable for the manufacture of metal cassettes from galvanized steel with a thickness of 1.0-1.2 mm:

Name of equipment	Manufacturer	Main characteristics	Cost, rub**.
Electromechanical guillotine shears Mazanek GM 1250/1.5	MAZANEK	Working length: 1250 mm	365 402,00
TSA-8000 electromechanical punching press for the production of metal cassettes	VANGUARD	Maximum metal thickness: 1.5mm	280 000,00
Segment bending machine with electromagnetic clamp Metal Master MEB 1250	METALMASTER	Working length: 1250 mm Maximum metal thickness: 1.6mm Maximum bend angle: 135 degrees.	201 615,00

*Do not forget, it is worth picking up equipment with a safety margin of 20%

** You can always find out the current price of equipment.

Compensation of key workers

To maintain such equipment, 2 workers will be enough, the monthly salary of which will be 30,000 rubles. Thus, the payroll will be equal to 60,000 rubles.

Calculation of the profitability of the enterprise

We will calculate the profitability of the production of metal cassettes on manual equipment by two employees at a market price of 950 rubles per 1 m2 of facade cassettes of an open fastening type at full production load. Let's assume that there are 22 work shifts in a month, each lasting 8 hours. Thus, for two masters, the monthly working time fund will be: 22 * 8 * 2 = 352 people / hour.

The total amount of profit will be: 490,680 rubles. Excluding income tax (-20%) = 392,544 rubles.

From the second month, net of income tax: 620,152 rubles.

Let's make a similar calculation for more productive electromechanical equipment:

The total amount of profit will be: 253,083 rubles. Excluding income tax (-20%) = 208,467 rubles.

From the second month, net of income tax: 888,080 rubles.

Before you open your own business, it is important to understand how much this production is in demand in your region. To do this, it is necessary to calculate the main economic indicators, after which it will be possible to safely assert the profitability of the enterprise.

To get a high-quality finished product and earn an impeccable reputation in the construction market, it is important to correctly select the material and equipment for production, according to the requirements for it.

Our company performed an approximate calculation of the economic indicators of the enterprise, on the basis of which we can conclude that with the correct construction of the workflow using high-quality equipment, you can reach a quite acceptable income even for a large city in a month.

If you have any questions regarding the selection or purchase of equipment, please contact

№	Name	Thickness mm	Coating / Color	Size mm	Price per 1 m2 including VAT
Facade cassettes made of galvanized steel 0.7mm / 1mm / 1.2mm
Facade cassettes made of open-type galvanized steel (FKOT ZnFas) from 600 ₽/m2
1		0.7mm	uncoated zinc/zinc		from 600 ₽/m2
2	Facade cassettes made of galvanized steel of open type (FKOT ZnFas)	1 mm	uncoated zinc/zinc	545920 / 5451170 / 5201170 / 6001170	from 850 ₽/m2
3	Facade cassettes made of galvanized steel of open type (FKOT ZnFas)	1.2 mm	uncoated zinc/zinc	545920 / 5451170 / 5201170 / 6001170	from 930 ₽/m2
4	Facade cassettes made of galvanized steel of open type (FKOT ZnFas)	0.7mm	polymer primer / RAL	545920 / 5451170 / 5201170 / 6001170	from 725 ₽/m2
5	Facade cassettes made of galvanized steel of open type (FKOT ZnFas)	1 mm	polymer primer / RAL	545920 / 5451170 / 5201170 / 6001170	from 975 ₽/m2
6	Facade cassettes made of galvanized steel of open type (FKOT ZnFas)	1.2 mm	polymer primer / RAL	545920 / 5451170 / 5201170 / 6001170	from 1055 ₽/m2
7	Facade cassettes made of galvanized steel of open type (FKOT ZnFas)	0.7mm	powdered zinc/ RAL	545920 / 5451170 / 5201170 / 6001170	from 750 ₽/m2
8	Facade cassettes made of galvanized steel of open type (FKOT ZnFas)	1 mm	powdered zinc/ RAL	545920 / 5451170 / 5201170 / 6001170	from 1000 ₽/m2
9	Facade cassettes made of galvanized steel of open type (FKOT ZnFas)	1.2 mm	powdered zinc/ RAL	545920 / 5451170 / 5201170 / 6001170	from 1080 ₽/m2
Facade cassettes made of galvanized steel of closed type (FKZT ZnFas) - from 620 ₽/m2
1		0.7mm	uncoated zinc/zinc	545920 / 5451170 / 5201170 / 6001170	from 620 ₽/m2
2	Facade cassettes made of galvanized steel of closed type (FKZT ZnFas)	1 mm	uncoated zinc/zinc	545920 / 5451170 / 5201170 / 6001170	from 880 ₽/m2
3	Facade cassettes made of galvanized steel of closed type (FKZT ZnFas)	1.2 mm	uncoated zinc/zinc	545920 / 5451170 / 5201170 / 6001170	from 950 ₽/m2
4	Facade cassettes made of galvanized steel of closed type (FKZT ZnFas)	0.7mm	polymer primer / RAL	545920 / 5451170 / 5201170 / 6001170	from 750 ₽/m2
5	Facade cassettes made of galvanized steel of closed type (FKZT ZnFas)	1 mm	polymer primer / RAL	545920 / 5451170 / 5201170 / 6001170	from 1010 ₽/m2
6	Facade cassettes made of galvanized steel of closed type (FKZT ZnFas)	1.2 mm	polymer primer / RAL	545920 / 5451170 / 5201170 / 6001170	from 1080 ₽/m2
7	Facade cassettes made of galvanized steel of closed type (FKZT ZnFas)	0.7mm	powdered zinc/ RAL	545920 / 5451170 / 5201170 / 6001170	from 770 ₽/m2
8	Facade cassettes made of galvanized steel of closed type (FKZT ZnFas)	1 mm	powdered zinc/ RAL	545920 / 5451170 / 5201170 / 6001170	from 1000 ₽/m2
9	Facade cassettes made of galvanized steel of closed type (FKZT ZnFas)	1.2 mm	powdered zinc/ RAL	545920 / 5451170 / 5201170 / 6001170	from 1100 ₽/m2
Note on facade cassettes: Corner cassettes + 30% to the cost. U-shaped cassettes + 50% to the cost. Cassettes in the amount of less than 10 pieces of the same size / color + 20% of the cost. In addition: Products from galvanized. powder-coated steel (slopes, ebbs, parapets, etc.): 0.5 mm thick - from 300.00 rubles / m.p. 0.7 mm thick - from 400.00 rubles / mp. For an accurate calculation, you need to provide AutoCad drawings in DWG, DXF format for AutoCad. For volume over 1000m2 an additional discount is agreed!!! With respect and hope for further cooperation, ALFAS sales department 8-800-775-05-93

Metal and composite panel processing services
1	Cutting / cutting material to size	linear meter	from 30 ₽
2	COMPLEX cutting (in non-orthogonal direction or milling in broken direction)	square meter	from 70 ₽
3	Bending galvanized steel 0.5 - 1.5mm length up to 3200mm	1 gib	from 15 ₽
4	Bending slopes ebbs galvanized steel (thickness 0.45-0.8mm/min. max. length 3200 mm. Coated/uncoated)	square meter	from 150 ₽
5	Difficult bending slopes galvanized steel sills (bending in 2 directions (in length and width) thickness 0.45-0.8 mm/min. max. length 3200 mm. Coated/uncoated)	square meter	from 250 ₽
6	Powder Coating Services	square meter	from 150 ₽
7	PE Coil Painting Service	square meter	from 100 ₽
8	Perforation of galvanized steel, aluminum and composite	square meter	by agreement
9	Simple milling (milling in orthogonal direction)	square meter	from 150 ₽
10	Simple milling with corner sawing (milling in orthogonal direction and corner sawing)	square meter	from 180 ₽
11	Complex milling (milling in a non-orthogonal direction or milling in a broken direction)	square meter	from 200 ₽
12	Curly cutting (CNC) (cutting along a complex contour (curves, circles, etc.))	running meter/square meter	from 40 ₽ / from 200 ₽
13	WELDING (AKP using a polymer cord, facade cassettes)	linear meter	from 500 ₽
14	False bend, r.m. (removal of the 1st layer of metal and plastic along the edge of the sheet, followed by turning the remaining layer 180 degrees to the inside)	linear meter	from 125 ₽
15	UV PRINTING (ink-jet printing using inks cured by transillumination with ultraviolet rays).	square meter	from 400 ₽
16	CUTTING THE GUIDES (Cutting 6 m into smaller lengths)	piece/cut	from 30 ₽
17	Assembly of facade cassettes from automatic transmission	pcs / m2	from 100 ₽

Front metal cartridges are an element of the ventilated system. Today it is one of the most popular facing materials.

They are products of a certain shape: rectangular, square, corner, U-shaped, etc., which allows you to give the building the desired shape, emphasizing its individuality.

They are made of galvanized steel with a thickness of 0.7 - 1.2 mm. and are divided into two types, which differ from each other in the way of installation.

Metal cassettes with open fastening.
with hidden fixing.

The first type is more common due to its relatively low price. The edges of this are curved on all four sides.
During installation, the products are superimposed on each other and fastened with fasteners, which are painted in the color of the facade.

The second type of metal cassettes is distinguished by its hidden fastening. They are attached by hooking the top panel to the bottom, which
creates a smooth surface. These are a little more expensive, but the facade at the same time looks more impressive than lined.

Depending on the customer's request, they can be coated with polymer powder in any color according to the RAL catalog.

All products are made on our own modern equipment Therefore, we quickly and efficiently fulfill orders of any complexity.

Advantages:

fire safety
Modern look
Wide range of colors
Affordable price
Durability
Possibility of manufacturing cassettes of any size.

Price list with prices

You can find out the final price for a material of a certain size by calling us, as the cost may increase depending on the size and complexity of the product.

Facade cassettes are one of the types of building cladding. This cladding has a large number of positive aspects.

Long service life, integrity of the facade, and a huge range of colors, and not the whole list of advantages when facing with facade cassettes.

Positive and negative aspects of facade cassettes

Cassettes, a fairly convenient and high-quality option for finishing the facade. Metal cassettes have a truly main indisputable plus - they are ventilated.

Regardless of the climate, the building will not suffer, which means it will stand for many more years.

There are also advantages such as:

Color spectrum
The convenience of use
Durability
Quality

However, even they have their drawbacks. The main and only disadvantage is that the price for them is quite high. But this is not a reason to refuse to install them. After all, metal cassettes have a long service life. Having paid once, you can forget about the problems of the facade for many decades.

In order to buy cassettes of this type, you first need to decide on the thickness, shape and quantity. The thickness of the cassettes varies from 0.7-1.5 mm.

Also, metal cassettes have a different shape - it already depends on the building. With a large amount of coverage, linear cassettes are used. For small objects, an arbitrary shape is used at the request of the customer.

Facade cassettes are most often made from galvanized steel, but there are also cases when production is made from another metal. Cassettes are also made of aluminum, stainless steel, and even copper.

One of the most important advantages is that you can choose absolutely any color of the facade cassette. The production of a color cassette is due to the fact that during production, the facade cassette is coated with a polymer with the addition of the necessary dye.

Thus, production is completely oriented to the desire of the client.

Finishing methods

Despite the ease of installation, it has various types. Each of the varieties is good in its own way, and has various advantages.

Installation is open. The installation system takes place by screwing the panels to an already prepared frame. This type is quite simple and does not require special skills.
The installation is closed. The system works on the principle of a fastener. Each new cassette is attached to the previous one. This styling has its own directions: from top to bottom, and from left to right. This type of installation requires professional handling and considerable experience.
Hanging installation. The cassettes are mounted on U-shaped mounts screwed to the wall.

Moscow is a city that does not stand still. For this reason, the main office is located in the capital of the Russian Federation. But this is not the limit. Installation of facade cassettes is carried out throughout Russia.

Whichever installation option is chosen, it is important to understand that facade cassettes require strict adherence to the laying technology, and therefore this work is best left to professionals.